Offsite Project of the Year

The Cirque Du Soleil Venue in Riyadh, Saudi Arabia, revolutionizes temporary event constructions through advanced offsite construction. This project showcases rapid assembly without compromising quality or safety, featuring a 6,696m2 indoor space with a 62-meter clear span designed for Cirque Du Soleil's demanding performances. Significant innovations include the offsite creation of 19 steel truss arches in the UK, a self- leveling grid of steel and aluminum, and the use of 240 tons of reusable cast concrete blocks from Saudi Arabia for foundations. These methods drastically cut onsite work, aligning with goals to lessen the environmental impact. Materials were sourced globally and assembled onsite in a record 18 days, a testament to meticulous planning and supply chain efficiency.

This approach reduced onsite labor significantly, marking a shift towards more sustainable construction practices. Al Laith's decision for offsite construction was motivated by the need for speedy construction, environmental concerns, and Cirque Du Soleil's specific requirements. Completing 90% of the project offsite exemplifies an efficient, sustainable construction paradigm. This venue sets a new industry benchmark, demonstrating that offsite construction can deliver complex, high-quality structures swiftly and sustainably.

The Administration building project was a distinctive venture with unique offsite features that set it apart in terms of complexity, size, timescale, quality, offsite delivery percentage, and the integration of digital technologies. The 6,000 sq.m building, spanning G+3 floors, embraced the innovative ConXtech steel structure, known for its rapid assembly and safety features. The project incorporated the complexity of designing an administration building with specialized offices, demanding careful consideration of spatial requirements and functional needs. With a footprint of 6,000 sq.m, the project was of a substantial scale, requiring efficient construction methodologies.

Utilizing ConXtech's faster assembly, the project aimed at reducing the timescale significantly, allowing for expedited occupancy and faster delivery compared to traditional methods. ConXtech's standardized modular system and precision fabrication contributed to high-quality outcomes, ensuring a perfect fit in the field. The ConX Steel Framing System inherently involves offsite fabrication, resulting in a significant percentage of components being delivered pre-fabricated, reducing on-site disruption.

BK Gulf Modular Systems LLC was requested by our client JA Hatta Resorts to assist them with a solution to build 23 hotel rooms in their premises in the Hatta mountains in a period of less than 4 months including all external foundations, MEP services, testing, commissioning and authority approvals. We designed all the 23 rooms as individual room pods of an average of 35sq.m each and planned to execute them offsite in our factory including complete fit outs and soft furnishings. The project also had options for solar powered electric systems and HVAC. The entire project was tested and approved as per stringent local building norms meeting all required thermal resistance, wind loads, structural integrity and fire protection system standards.

The project enabled our client JA Hatta Resorts to open up these additional rooms ahead of time for a huge school group booking enabling them to cover a major chunk of the capital cost by an expedited rent out period. Due to their high modularity with plug and play concept, the rooms can be easily relocated to any other location with no need for demolition, reconstruction or interior fit out costs.

The project - R1013/2D - Improvement of Al Shindagha Corridor Phase 2 - is located in Al Mamzar along Cairo Street up to Sheikh Rashid Road. It is the continuation of the Infinity Bridge from the Deira side of the creek and then over Corniche Street. It was awarded on 21st of April 2019 with project value of AED 706 Million. The client, Dubai's Road and Transport Authority chose the segmental bridge construction method to complete the 1.8 km long, 54 meter-wide bridges of 12 lanes to avoid any disturbance to the grade-level road traffic and to cause no hindrance to the daily business of wharf facilities at Dubai Port.

From this approach, the precast segmental bridge construction came into the picture. The pioneering project employed innovative and top-notch engineering solutions for procurement and construction methodologies like advanced Geometry Control Systems, Bar Code systems for segment management, and more to create an iconic landmark in the whole of the Middle East. Preset targets and objectives were significantly achieved beyond expectations. That such a project was completed within time and budget is truly deserving of CSCECME passing it with flying colors and exemplary distinction recognized by stakeholders in the region and worldwide.

The Sheybarah South Hotel project by Grankraft stood out for its innovative offsite construction features. The project, characterized by intricate architectural details, substantial size, and stringent timelines, sought to leverage offsite methods for enhanced efficiency. A significant percentage of the project, including key components, was delivered offsite, showcasing a commitment to this construction approach. The offsite features included a meticulous focus on quality assurance through controlled factory conditions, new technologies like advanced welding for aluminum sheets, and state-of-the-art finishes. The project also incorporated a high level of digital integration, utilizing Building Information Modeling (BIM) for precise planning and coordination.

Supply chain integration was seamless, with close collaboration with suppliers and advanced logistics. The aim was to expedite the construction timeline, minimize waste, and ensure consistently high-quality results. The stated aims in using offsite methods were largely met, with the project realizing efficiencies, meeting timelines, and delivering a high standard of quality, showcasing the success of Grankraft's strategic choice in offsite construction.